Tuesday, 10 November 2020

Removing and replacing Motorcycle fuel pump

I  had to remove a fuel pump today so just a quick post on doing it as these pumps go quite regular job on motorcycles these days.


Make sure you have a good multimeter 


                                  

  First mark exact pipe outlet position with marker

Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump
                                                 Remove the allen key headed bolts
Removing and replacing Motorcycle fuel pump
                                       remove clamp
Removing and replacing Motorcycle fuel pump
                              remove the pump from the tank be careful of the sender units float
Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump
                                                              The fuel pump itself
Removing and replacing Motorcycle fuel pump
                                                Refitting is as easy as taking out just make sure the seal
                                                below is fitted correctly .


Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump

make sure the outlet aligned with removal mark 
Removing and replacing Motorcycle fuel pump


Removing and replacing Motorcycle fuel pump
finger tighten the bolts 
Removing and replacing Motorcycle fuel pump
                                                 then tighten the bolts in sequence
Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump
                                i would then fit pressure tester and fit to bike to line test pressure
Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump

Removing and replacing Motorcycle fuel pump

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